Samples are taken in the quarry, at various places in the plant : after washing, after filtering, after drying, after grinding. During a batch run, samples representing 1 or more days production are taken, aggregated and analysed:
The measures, tests and analyses are:
- powder pressing and 1200°C firing
- Baroid casting rate.
- Viscosity control by flow cup method and with a torsion wire viscometer (Gallenkamp).
- Residue and screening measures.
- Grinding of raw kaolin in a jar mill.
- Modulus of Rupture on extruded pieces.
- Particles size distribution with Malvern Laser or Sedigraph: 0 to 40 µm.
- XRF analysis of 11 principal elements : potash, iron, titanium and silica.
- Ph measure in a 10% kaolin water suspension.
- Raw and fired colours.
- Mineral examination with a stereoscopic microscope.
- Humidity on various products.
Results are processed as daily results, batch analysis or control data sheets sent to the customer.